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Seanicks Unnecessary Life Complication

By seanick · 183 updates · Oct 2012 to Sep 2019

Read the full original thread (with everyone's replies) in the archive →

December 2012

1 Dec 2012, 9:28pm Chassis and Body


Yes, if you spray it!!!!!:bolt: :bolt:
2 Dec 2012, 9:35pm General Update
Rear on.

[SIZE="5"]T F thats done![/SIZE][IMG][/IMG]
2 Dec 2012, 11:16pm Mechanical Overhaul Chassis and Body
As the above post shows, the rear body is now partly glued on, and held in place by temporary tech screws.

Spent most of the day doing last little jobs. Thankyou to Mark for doing some welding and bringing over an air impact spanner to remove the very tight rear wheel spacers, as they are no longer needed.

Finally ready for a last dry fit, but the first with all the headlining in.
Bit of a problem, my headlining and spacers meant the body would not sit down on the right hand side by 10mm.
While the roll cage was perfectly symmetrical for some reason the body sits a little lower on the right.

After some thought and some swearing.....a chop with the big grinder, then some fairly heroic upside down welding and the roll cage is now lower in one side.
After I had put the fire out a bit of paint and we are good to go, again!
[IMG]http://[/IMG]

The bolts get covered by the sun visors. Can't weld here because of IVA.

[IMG][/IMG]

Lashings of epoxy (resin mixed with collodian sillica and low density filler)

[IMG][/IMG]

Three tech screws across the back to pull the rear tray flange to the shell together as there is epoxy there too.

[IMG][IMG]http://i250.photobucket.com/albums/gg263/Seanick_bucket/2012-12-02_21-
26-01_546.jpg[/IMG][/IMG]

Final pic of headlining to screen join.
[IMG][/IMG]
4 Dec 2012, 4:41pm Interior & Trim
Interior components

I picked up two sections of foam backed vinyl today. I had them stitched in a diamond pattern. They fit the rear shelf andvthe se.ction behind the seats.[IMG][/IMG]
4 Dec 2012, 11:38pm Mechanical Overhaul
No I didn't weigh them but I do have one spare, so if I find some scales, I will.
My experience with older style alloys is that they are much heavier than the steel wheels they replaced. The modern alloys where they inject the molten metal into the mold rather than just pouring are usually lighter, as the designer can allow for a consistent casting quality, and make the wheel thinner!
4 Dec 2012, 11:54pm Mechanical Overhaul Chassis and Body Interior & Trim
Had another sticky session this eve.
Final clean up of the grp wheel arch to steel wheel arch join. Sanded the steel back to bright clean metal, bridged any gaps if poss with filler, than put 3 layers of GRP over the joint.
Later on I coated the lot with some grey gellcoat to smooth things a little.
[IMG][/IMG]

I glassed the rear tray onto the body....
[IMG][/IMG]

And also inside glassed the upper tray onto the body sides.
Also filled in between the two wings and glassed over.
Its really small in there and tricky to do. Mostly done through the back window!!
[IMG][/IMG]

Finally flow coated the wing joints, mainly because I had some over from the arches, but its also a good filler.
[IMG][/IMG]
So pleased I got as much done to the interior as I could before gluing the shell on. Its so small in there, and anything behind the seats it hard to get to.
5 Dec 2012, 2:08pm Mechanical Overhaul
Wheels..

:usa:

Fronts are 9.5kgs, so rears are maybe 1/2 kg more. Is that about 20 US lbs?
5 Dec 2012, 10:31pm Chassis and Body
Not much done this eve. Bit nippy!
Patterned up for one interior trip panel, the one behind the B pillar.
[IMG][/IMG]

Quite pleased because it actually fits the other side too!
6 Dec 2012, 7:44pm Mechanical Overhaul Chassis and Body
Rare daylight shot

Had the doors open today to let the warmth in plus had to move the car over to get a boat in.
[SIZE="2"]First time with the rear wheels on with no spacers!!
Really happy with the look. They have a bit too much camber at the mo so when alls done will get a four wheel alignment done which will push the top out a little. More.

[IMG][/IMG][/SIZE]

[IMG][/IMG]
6 Dec 2012, 9:26pm General Update
Thanks Chris. Dont forget to bring the light covers. I still have a nice pair of Revos for you here.:rofl:
9 Dec 2012, 10:28pm General Update
:tape:
9 Dec 2012, 10:57pm Chassis and Body
Ok. I used a seal from sealsdirect.co.uk. I can find the number if anyonewants it.
However I did bring the door shuts in to about 10mm from the glass.:fear:

ETS 2108 (seals direct part no.)
Plus some flocked rubber to glue on to make help the glass slide.
2 metres does it.
10 Dec 2012, 8:09pm General Update
@Peepsy, yes, I have not touched the rear window!
Mind you, I haven't started on the front yet!

@ Sybez, You can't cut that bit out or you risk failing your inspection when you preregister it as a MX250. I quite like the separate boot bit. Keep the heavy shopping away from the eggs??
I think cutting it may risk adding unwanted flexibility, the last thing you want in a sports coupe!

I am DETERMINED to get off the sofa this eve!!
11 Dec 2012, 9:07pm Chassis and Body
[SIZE="3"]Riveting stuff!
put the rivets in, 5mm, counter bored with a 10mm flat bit.
[IMG][/IMG]

Despite tapering the GRP before gluing the shell on, there was still a bit of a dip in the join, so I put two more layers of chopped strand mat over the joint to fill the valley.
[IMG][/IMG]

Did the same to both sides, then applied one skim of filler over the lot with an 8" filling knife.
[IMG][/IMG]
That looks better!

I also glassed the b pillar joint as I had removed the original drop down bits of. GRP in my many 'fittings' of the shell.
Finally decided to fill the rear number plate recess. Since I have narrowed the body this is 4" too narrow fir a std number plate so rather than filling I laminated in 4 layers of GTP, and will gel coat over that.[/SIZE]
11 Dec 2012, 10:30pm Mechanical Overhaul
Yes of course you may.
I actually drove it last week, just around the yard...braked a bit hard, and the front body shot off!!:lol:
I am sort of aiming for The Midwinter Celebration to get it moving on the road, but the sofa magnet does not help!
12 Dec 2012, 8:31pm General Update
:fear:
The Midwinter Celebration is what most call 'Christmas'. A Pagan celebration to highlight the shortest day, and the days becoming longer, and the returning of the sun. The event was hijacked by the Christians, and warped by the Victorians. Finally, it was shafted by Consumerism!
So if you are, not a Christian, and are bored by the Christmas hype, then get back to basics and have a party!:amen:
14 Dec 2012, 9:06am Chassis and Body
Spent some time filling and fairing the rear. The wing joins are now good as is the rear spoiler. The blanking of the numberplate needs more fairing,, but the joint to the body is nearly there. Not sure about the wing to panel body line, behind the door shut though. Looks a bit straight, si might need a tweak.
[IMG][/IMG]

Used sandpaper taped to a tube to get a consistent radius in the valley.

[IMG][/IMG]
Theres my big filling knife.

Time to have a go at the front.

GOING.........[IMG][/IMG]


GOING.......

[IMG][/IMG]

GOING......


[IMG][/IMG]
14 Dec 2012, 9:14am Chassis and Body
GONE!
[IMG][/IMG]

It was only when I gave it a skim of filler I realised there is quite a bump to fair out. I may have to cut out a section and laminate some more grp from behind to get it fair.

Faired in with only a very thin layer of filler...

[IMG][/IMG]

Time for the pub....

[IMG][/IMG]
14 Dec 2012, 2:29pm General Update
Thanks Gary, its amazing what you can do in photo shop! (only joking).
Hows your Spyder?
14 Dec 2012, 8:25pm General Update


With your wife? Or are you a teacher??:laugh: