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Couerdelion's 250 SWB Coupe Build

By couerdelion · 88 updates · Mar 2017 to Sep 2023

Read the full original thread (with everyone's replies) in the archive →

January 2018

27 Jan 2018, 10:26pm General Update


IF Iwas biulding mine again I think I would leave the interior as is! But its all out now so...
27 Jan 2018, 10:30pm General Update


Don't worry, I have every intention of posting as much as possible. I find the other posts on this site where people have put kinda 'how to' guides really useful.

Although saying that I've not read the instructions yet so they might be beyond me yet :-)
27 Jan 2018, 10:30pm General Update


Hopefully the rest of the car can do them justice.
27 Jan 2018, 11:08pm Chassis and Body Interior & Trim
After painting the roll cage last weekend it was time to fit it this weekend. Had the help of a friend.

I drilled the holes in the rear as the instructions said and then fitted the roll cage. A couple of rubber mallets got it in and down

We then realised the front windscreen roof and door seal and the plastic where the sun visors and interior light are in, had to be removed. Also the holes on my side were not quite in line so had to lift the roll cage remove rubber and plastics and elongate the holes.

Then onto attaching the front.

First removed existing catches

20180127_155604 by couerdelion2013, on Flickr

Then fitted new brackets

20180127_160609 by couerdelion2013, on Flickr

Again,it didnt quite line up so needed to re-drill. Took the burrs off with the angle grinder.

20180127_162738 by couerdelion2013, on Flickr

I've given it a coat of hammerite and will fit tomorrow.

Most of the day was spent tidying the unit rather than doing much work.

Hopefully will get the dash from Chris during the week and ready for next weekend and some trial fitting.
28 Jan 2018, 9:05pm General Update



Thanks will print them out
28 Jan 2018, 9:18pm Chassis and Body Interior & Trim
One of those days today when I did a few hours of jobs but didn't seem to achieve much.

I fitted the brackets for the roll cage that I had painted and left to dry overnight then decided to remove some of the fittings from behind the seat area - wind deflector mounts and another couple of brackets.

Then onto removing the electric window mechanism.
They were pretty awkward to just get off the mounts and then when I did...

20180128_170200 by couerdelion2013, on Flickr

They werent getting through the gap!
Then I remembered that I had an angle grinder!

20180128_170513 by couerdelion2013, on Flickr

Hoping to get a good bit done onthe interior next couple of weeks.

There's a lot to do!

20180128_170606 by couerdelion2013, on Flickr
29 Jan 2018, 2:36pm General Update


At my current build velocity you'll probably finish before me!

Hopefully though, some of the stuff I post may be of help.
29 Jan 2018, 2:38pm Mechanical Overhaul Chassis and Body
Looking at 16" steel wheels.

The BMW I've spotted have the following stamped on them...

, on Flickr

Will they fit ok? Thinking of offset mainly.
30 Jan 2018, 12:06pm Mechanical Overhaul


Thanks Dave - I've bought them and pick them up Thurs. 4 nearly new steel wheels for €50 :-)

February 2018

3 Feb 2018, 6:46pm Chassis and Body Interior & Trim
Not a lot to show for todays work. Mainly spent it flattening back the paint on another Z3 I'm helping restore.

I did get a delivery of air vents.

99p on Ebay.

Air vents by couerdelion2013, on Flickr

Dash should be over here during the week and then I can get cracking on the interior.

Carpets also should be got soon. Going to have to hurry up and make some decisions soon.
4 Feb 2018, 8:29pm Chassis and Body
A little more done today.

First the angle grinder was out again today. Cut the door skin as per the instructions from Tribute.

At the top of the 'hole' there is a bar that also needs cutting out.

20180204_172604 by couerdelion2013, on Flickr

Then tidied it up a little with hammerite to stop corrosion. Will attach a metal plate soon so it's ready for the door handle.

~20180204_172940 by couerdelion2013, on Flickr
4 Feb 2018, 8:36pm General Update
Next up was a start on the dash...

This is how it was in it's removed state. There's plenty of instructions on how to remove on the t'internet, and I'd already removed so no pictures anyway.

20180204_163713 by couerdelion2013, on Flickr

It's pretty obvious where all the screws are that you need to remove but you do need to remove the venting to make some screws accessible.

20180204_163952 by couerdelion2013, on Flickr


With the two 'pods' removed and the venting reattached this is what we have.

20180204_165315 by couerdelion2013, on Flickr

Already now for when the dash arrives from tribute.
5 Feb 2018, 11:40am Chassis and Body


I'm trying to follow your advice of doing a little often :-)

It's a lot more motivating seeing little jobs ticked off.

Also helping a friend respray his Z3. Which is good as it means we practice spraying on his car first!

Still on primer stage but it's actually looking much better than expected.

20180204_173007 by couerdelion2013, on Flickr
19 Feb 2018, 1:42pm Chassis and Body


This is a rule (tape measure) just laid next to the lock to give an idea of where the cuts need to be.

I'll take a video showing why the hole needs to be bigger than just allowing access to the bar in the pic

20180218_121017 by couerdelion2013, on Flickr
19 Feb 2018, 1:55pm Interior & Trim
Didnt get chance to do much this weekend but did start on the dashboard.

I initially thought that the dashboard just needed the pods removing and that was it. It isn't.

Here's the dashboard sans pods.

20180218_114008 by couerdelion2013, on Flickr

A cut needs to be made to remove material from the centre at roughly the area where the two nodules are.

This might actually be a bit too much but it works out ok. There's also some trimming to be done within each semi cicle area leaving you with a dash board looking like this...

20180218_115902 by couerdelion2013, on Flickr

The tribute dash then fits on top...

20180218_120042 by couerdelion2013, on Flickr

There is some trimming to be done of the venting. I'll show that next time.

I also chose and got material delivered for the interior....

20180218_121509 by couerdelion2013, on Flickr
20 Feb 2018, 4:50pm Interior & Trim


Thanks - it better be worth the effort! :-)

I looked at your dash pictures to try and gauge where to cut.

Do you just have the fixings at the side of the dash or in the centre too?
20 Feb 2018, 9:47pm General Update


Good, that's same as me - I think it needs bracing in the centre so will look at that in next few weeks.

Thanks

March 2018

29 Mar 2018, 9:47pm Chassis and Body
Back at it after a month of with the weather.

Another bit of a tidy up and then looked to fit the front end.
Assumed I'd mislaid the nuts that attach the bonnet to the hinges. Spent a while looking till I made the sensible decision to look at the Z3 parked outside and quickly discovered that they are bolts and I need to purchase nuts. Any one an idea of what size?
30 Mar 2018, 10:45am General Update
Thanks Dave. Just been out and bought some M8s. Hopefully they're the ones! ��