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Dino V6 conversion

3 Jan 2016, 4:53pm
Hello all, I've recently purchased Dehavillands prototype Dino
I met the Dehavilland team at Stoneleigh last year, and was very impressed with their enthusiasm and their product.
With a new kit a little out of my budget right now, I snapped up the opportunity to purchase their prototype car when it came up for sale with only a couple of hundred miles on the clock.
Dehavilland have upgraded some features since building this car which I intend to update in time, but for now I'm going to use the car as it is, with the intention of starting a V6 conversion towards the end of the summer
I know there are are a few Dino replicas running around with Alfa V6s, and from what I have read, there are issues with driveshaft angles, and clearance to the engine cover .
If there are any members on here with a V6 Dino, Alfa or other , I'd be very interested in seeing some pics and learning about any issues
Has anyone fitted a V6 in a Dehavilland yet ?
Still trying to decide if an Alfa is the best engine to fit or not?

Cheers ,
Dai
6 Jan 2016, 4:00pm
Hi Dai
Does your car have the separate front and rear subframes?
If so I would have thought that V6 engine mountings would be different for your car to other Dino replicas which have a complete chassis. As a result of which I'm not sure that engine height and half shaft issues of these types of car would be relevant to you.

I have just purchased a part completed Classic replicas Dino with the Alfa V6 and it looks like there is an issue with the height of the engine. This is something that the previous owner was obviously wrestling with as there are no rear shock absorbers fitted as yet. You can see in the pictures how the top engine mount protrudes from the top of the engine bay

I'm reasonably happy with the current angle of my half shafts.


DSCF2429.jpg


DSCF2411.jpg
6 Jan 2016, 9:40pm
Hello Neil, thanks for the photos !
Yes, my Dehavilland car is fitted with the subframes from the MGTF
So I should be able to modify or fabricate a subframe to mount the V6
I guess the issue is if the engine has to be mounted lower to gain clearance to the engine cover, the drive shaft angle will increase
My understanding of driveshafts is that they should be close to horizontal at ride height so that the angle is similar in bump and rebound.
If the engine sits lower, the driveshaft angle will increase and will increase further at full bump
8 Jan 2016, 10:58am
Dai wrote:

My understanding of driveshafts is that they should be close to horizontal at ride height so that the angle is similar in bump and rebound.
If the engine sits lower, the driveshaft angle will increase and will increase further at full bump


Hello Dai
I have measured (as accurately as I could) the distance from the centre line of the gearbox driveshaft to the highest point of the engine. It comes to 590mm.
So assuming that you want your driveshafts to be horizontal if you measure 590mm up from the centre of your wheel that should tell you where the top of the engine will be.
8 Jan 2016, 6:34pm
Great, thanks Neil, will get measuring this weekend !
16 Jan 2016, 8:32pm
hello lads I have a deon scoperto fitted with a alfa v6 just passed its test did bout 3k in her last year no issues just had cambelt done if your in my neck of the woods you are welcome to view car if its helps regards dave, post code ts14
17 Jan 2016, 8:30am
Hello Massa, unlikely I will be up your way anytime soon, but that's very kind, and will take you up on that if I do find myself north !
How is the clearance to the engine cover and the driveshaft angles ?
17 Jan 2016, 10:28am
Hi Dai
I have been re- designing and rebuilding a Deon Mirabeau for the past 2:5 years. I changed the V6 Cologne engine for a V6 Alfa 24 valve. The Mirabeau had ,already a raised canopy . Despite this I have ended up creating a further 10 mm raise to allow clearance of the plenum chamber. I spent considerable time on engine position ,mounts and advice on drive shaft anglulation to try reduce chance problem. The side that needs more consideration is the nearside as it is the shortest and therefore any change of engine height exaggerates the driveshaft angles on this side. I will try load a couple photos of driveshaft angles and the engine canopy height required in my car.
Best wishes
Dave
17 Jan 2016, 10:32am
deon

hello dai, the engine clearance is no issue not even close, as for the drive shaft angles looking from back to front the drivers side drive shaft is straight as you could want, the other side there is more of a angle but nothing that concerns me I can measure that angle if you so wish, if you pm me with your email I,ll send you some pics of my car and those drive shafts regards dave
17 Jan 2016, 11:16am
Hi again
I have just measured to best I can ,height from middle drive shaft leaving gearbox to top of plenum chamber on my CF 3 2002 V6 Alfa engine = approx 565 mm.
Not sure helps really.
I have no answers , just my own struggle.
Another view of driveshafts ( NB is on a lift with suspension in full drop) and engine height.
A later consideration, I hadn't thought too much about at the time of this was exhaust design and clearance ie the lower the engine the tighter gas flow bends , hence does affect ground clearance
17 Jan 2016, 12:22pm
massa wrote:
the engine clearance is no issue not even close,


Hi Dave
Does your car have the single rear cover or does it have separate ones for the engine and the boot?

I've PM'd you
Neil
17 Jan 2016, 12:46pm
Thanks for the photos Dave (Drsquashdavid), very useful.
I don't want to alter my engine cover, and would like to retain parallel driveshafts at ride height to avoid problems. Your LH drive shaft looks straight on full droop, I guess the angle would be significant at ride height if you needed to drop it enough to retain a standard engine cover ?

Massa, I'll PM you for some pics, otherAlfa installations I have seen so far has the driveshaft angle and/or cover clearance issues, so would be interested in seeing your installation

My car being a Dehavilland has the MG engine and subframe. I'm considering using the KV6 engine which uses the exact same gearbox that is in my car. Would just need to modify the subframe to take the KV6 engine mounts. Using this would ensure perfect driveshaft angles, and the KV6 is a wide V, so there should be plenty of height clearance.
Ideally I'd like to fit 3 down draft throttle bodies instead of a plenum
17 Jan 2016, 2:49pm
Hi Neil
When I bought the car it had a full length rear canopy.
Yes it has been split, a carrier made to act to direct water , carry the hinges for the luggage cover and the latches for the engine cover.
Then there was all the release cabling to design!!!!!

Haven't found your PM yet

I did buy seperate engine and luggage covers with the intent of using them, but amongst the reasons I didn't was the problem of overcoming the engine position , height and canopy clearance.
BW
Dave
17 Jan 2016, 3:42pm
Thanks for the photos Massa! looks a great car !

Where your engine cover is raised and one piece, mine is flat and two piece
The angle on the driveshaft would concern me, but I suppose if you're not have issues then it must be fine !
However the angle would have to increase significantly if I was to drop the engine lower to keep my existing flat engine cover
17 Jan 2016, 4:50pm
ye point taken dai, I did about 3k in the car I wouldn't want any other engine in than the v6 alfa that exhaust note is glorious, regards dave
17 Jan 2016, 5:45pm
Well your car looks great, and if you've already done 3000 miles, I cant see you having driveshaft issues. I agree with you about the Alfa sound too !
29 Jan 2016, 9:29pm
Hi Dai, while I'm a huge fan of the Alfa V6 and would love to see you put one in your Dehavilland it does make sense to consider the KV6 from a Rover/MG/Kia. Theres a page on the MGF website where data about such a swap is gathered, including a schematic, overlaying the KV6 on the K4 fitted to an MGF:

http://www.mgf.ultimatemg.com/group2/engines/engine_options.htm

If you google the GTM libra fitted with the KV6 you'll find plenty of photos, videos, build diaries that may be of interest too.

Incidentally it would be valuable for everyone here trying to plan a V6 transplant if you could take some photos and measurements of your car. What is the height from the ground to the engine cover in a Dehavilland, for example? What is the track and what is the wheelbase (is it 2280mm like a Dino 206GT or 2340 like a 246GT?)
Best wishes for your project.
Ross
29 Jan 2016, 10:48pm
I made this quick picture. I think it would be really helpful if people could take some photos and measurements. (I know its hard to take photos if your project is not mobile though). That will help people plan their engine swaps. We can compare the real Dino to JH Classics/Deon, Scoperto, Classic Replicas, Dehavilland, Cascu's.
Cheers
Ross
30 Jan 2016, 6:33am
Hi Ross, thanks for the info, very much appreciated
I'll try and get some measurements, the car is very mobile as I'm using it every day !
I've only recently bought the car, so am going to use it this year as it is with the aim to fit a V6 next winter. Will give me some time to research and choose the best engine to fit
Cheers Dai
30 Jan 2016, 10:48pm
nearside/offside Left/Right

Hi Neil,
interesting picture that you added today. I take it by "near side" you mean left hand side looking forward? So we're looking at the Alfa V6 diff and half shaft (and intermediate shaft) from the rear, with boot floor at the top of the picture ? From your other pictures it looks like the Alfa V6 almost fits under the engine lid of your Classic Replicas body/chassis with engine mounted with almost level drive shafts? Is it just the engine mounting/stabilising rod (not sure what its called) that stands out proud of the engine lid? If so, couldn't it be re-routed as its location doesn't seem critical.

Looking at the various CR, Deon body shells they do seem to droop a bit lower at the rear and perhaps have lower engine bay height as a result.
Cheers
Ross (in NZ)
31 Jan 2016, 12:36pm
rossnzwpi wrote:
I take it by "near side" you mean left hand side looking forward? So we're looking at the Alfa V6 diff and half shaft (and intermediate shaft) from the rear, with boot floor at the top of the picture ?


You are correct Ross (Note to self -don't be parochial, this is the WORLD WIDE web after all, just because we drive on the left in the UK doesn't mean that everybody does. Haha!)

rossnzwpi wrote:
From your other pictures it looks like the Alfa V6 almost fits under the engine lid of your Classic Replicas body/chassis with engine mounted with almost level drive shafts? Is it just the engine mounting/stabilising rod (not sure what its called) that stands out proud of the engine lid? If so, couldn't it be re-routed as its location doesn't seem critical.

Unfortunately the rocker cover also stands proud of the engine lid(see attachment), it's something I need to address, not quite sure how yet.
Neil
31 Jan 2016, 8:30pm
I guess plenum chambers can be altered/replaced/repositioned but the top of the engine bank itself can only be either lowered by rotation of the engine or by dropping the engine. The latter affects the driveshaft angle too and I'm not sure how much you gain by canting it forward more. That leaves adjusting the body. Unless you want to do some major work the best option seems a hump in the engine lid.
31 Jan 2016, 8:42pm
I agree with the above post. Least expensive best alternative is to hump the lid.
1 Feb 2016, 7:40pm
alfa v6

hello lads, my alfa v6 in my deon has got a humped engine lid hence no worries about fouling I,ll try and upload some pics for you to see, there is a angle of the near side drive shaft but iv,e done 3k last year in the car no issues so don't anticipate any, only problem I get is being 6ft 1 and getting on in years lol might be looking for something a bit more comfortable in the near future regards dave