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cnc body work advice

23 Jun 2014, 12:56pm
Hi. We're just starting out on a new project for a custom built car developing the kit ourselves. For the body work we have the car designed in3d and access to large scale cnc machines allowing us to section up the body into about 4 pieces as the base for the mold of the entire body. We'll then stick them together to form the base body of the car to then apply the fibreglass to.

However as we're used to cnc work with metals etc we're not too hot on foam or other lightweight products. We're looking for advice from anyone who knows what foam based product would work best (and from a sensible affordability context) for cnc machines to develop the body shape.

Thanks in advance for any thoughts and advice.
23 Jun 2014, 9:47pm
Have a look on P3 of the tribute section for saleen S7, a poster has put a most comprehensive run down of what to do.

Regards
23 Jun 2014, 9:56pm
Thanks for the reply. I'll take a look now. Much appreciated
24 Jun 2014, 6:19am
Mittaw wrote:
Hi. We're just starting out on a new project for a custom built car developing the kit ourselves. For the body work we have the car designed in3d and access to large scale cnc machines allowing us to section up the body into about 4 pieces as the base for the mold of the entire body. We'll then stick them together to form the base body of the car to then apply the fibreglass to.

However as we're used to cnc work with metals etc we're not too hot on foam or other lightweight products. We're looking for advice from anyone who knows what foam based product would work best (and from a sensible affordability context) for cnc machines to develop the body shape.

Thanks in advance for any thoughts and advice.


Theres a great book called build your own supercar by Brian Thompson (on ebay) In it he covers lots of this stuff HTH
24 Jun 2014, 7:08am
Thanks. Purchased it. It looks a good resource.