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This is a read-only archive of the old Madabout Kitcars forum. New posts and replies are no longer possible, but every thread is still here to browse and read.

Paul's Mazda Sammio

25 Aug 2012, 4:34pm
I'll try and remember to post progress here in future!

I made a pair of engine mounting plate templates late this morning.



After a bit of lunch I fired up the bandsaw and cut them out of 3/16" mild steel plate, drilled the holes and cleaned up the profile on the linisher.



Next job will be to make the templates for the actual brackets. I'm using a pair of Landrover V8 mounting rubbers. They're cheap and know to work with this engine (not too much vibration).

The original inlet manifold is a huge heavy affair, so it has to go. One solution is to cut off the original flanges



and fabricate a plenum chamber with the single original throttle body on the end. Something like this;



The other solution is to use individual throttle bodies. These are off a Triumph Daytona motorcycle. They can be unbolted from each other and re-spaced to suit the Mazda inlet ports.



There are pros and cons to each approach. I'm leaving my options open at the moment. Using motorcycle fuel injection throttle bodies along with a Megasquirt ECU (from a kit or ready built) to upgrade an old engine (or a newer one) is within the reach of many DIYers and there's an active support forum.

I found a pair of 3" Aston filler caps on ebay for £40. They'll clean up quite nicely, but with a bit of patina, rather than too shiny new.

25 Aug 2012, 5:06pm
Wow, is there anything you won't slice in two with a band saw and modify?

I'm really looking forward to seeing your build progress as you clearly know what you're doing, which is more than I can say for myself at the moment as the electrics I'd sorted now refuse to play ball. Hey ho, back to the drawing board. :(
26 Aug 2012, 7:18pm
Mister Towed wrote:
Wow, is there anything you won't slice in two with a band saw and modify?


[SIZE="3"]Yes, ME![/SIZE]
26 Aug 2012, 7:34pm
MoriniMan wrote:
[SIZE="3"]Yes, ME![/SIZE]


Well, I'm sure it would work for Damien Hirst or Tracey Emin. Or that German chap that pickles dead bodies in aspic or something...
1 Mar 2013, 10:34am
Hi Paul. You've been very quiet of late. How are things?
1 Mar 2013, 1:29pm
AndyP57 wrote:
Hi Paul. You've been very quiet of late. How are things?


Quiet?

Virtually silent! (for once)

No progress over winter. IBS related chronic fatige with a dose of SAD on top is a bastard.

I did do some work on other people's stuff and now that 2 Ton of spare milling machine had gone off to Scotland I'm re-arranging the workshop. Then I should be able to put some of the motorcycles into the lean-to and bring the rolling chassis in. Then I might be able to make some real progress on the body frame.

Not been vising the forum much, so I hope everybody's build is going well.