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Oh a 'Major Task!' - sometimes you have to just pull things apart and start again rather than try the easy route. It is often a difficult decision to make but normally results being quicker and the end result better. You would always regret not doing it as well. Good luck.
Haven't seen or talked to them since I "rescued" my kit.
Currently patching the door skin cut outs I had to make for
mounting the window frames. After that I;ll struggle with removing the body.
body ready to come off today. Had to use a heat gun to carefully
get the adhesive to where I could peel away the fiberglass.
Most difficult were the door jambs that were also bonded.
Hate the idea of bonding the body on, the convertible all bolts on.
Would it be possible to bond the front of the coupe roof to the header rail of the discarded soft top?
That way the body could be unbolted and the header rail catches simply released?
Good idea, however, the roll cage brackets would interfere.
It is removed now, and working on a fiberglass part for a headliner
today, As I'm using the Grassbank rear screen, a new parcel shelf will be created and interior upholstery will follow.
Thanks Paul,
It's coming along. Have to make an FRP headliner part.
Experimenting with release methods. PVA attacks the Flex Seal bedliner that was sprayed inside everything. Cling wrap from the kitchen cabinet works but does not "cling" to the bedliner stuff.
experimenting now with some spray adhesive to hold it in place.
It will get there!
Try brown parcel tape. Cheap, will stick to pretty much anything and fibreglass resin won't stick to the shiny side. Does tend to leave wrinkles in the surface though, so moulded items do need more finishing.
Tried some clear parcel tape, resin went through it. I'll pick up some brown and give it a go.
Weather has been rain all day, almost everyday for weeks now. Holding me up a bit.
Update
Body is now completely removed without damage. Getting loose from the bonding compound required a lot of patience and carefully applied heat. A precision putty knife, reshaped and razor edged was used.
Next task is to await the rear panel that fastens to the bumper support (thanks Chris, again), I was sent the wrong one and it was never used by my "friends" when they bonded the body on.
Meanwhile, I am taping ( thanks for the lead on parcel tape) up the inner roof section to make a headliner hard part. Samples of vinyl on the way.
Delayed by the hurricane, it remained just far enough off-shore to cause no damage here.
I am trying some cross laced chrome true wire wheels 15X7 and plan to run with 205/70/15 tires. May have to do a pie cut at the rear. Easier with the body off anyway.
Had the body on and off several times now as my working space is limited. The temperature right now is a problem. 39 degrees C at the moment. Have to perform my 'glassing outdoors.
small update today:
had the body supported on stands upsidedown. Five hours to
grind away (most effective method) the Flex Seal crap that had been sprayed on. It is rubberised and nothing sticks to it.
The remaining bonding material simply peeled away. FRP won't stick either!
As I had previously filled the rood vent, the inside "bump" was also cut away and a layer of 'glass matt applied. Because I'm using the Grassbank rear screen, the back of the roof section on the body had lost much rigidity. Another layer of matt on an area a foot wide right across the body and onto the cheeks really stiffened it up. Back on to the headliner fabrication tomorrow.