Cutting the holes out of the bonnet for the headlights was hardly a top priority in my build plan.
But it was a job that didn't involve dragging lots of stuff around which made it ideal at this time.
Having said that, there was still a pile of stuff required...

( Although in fairness, some of this was required for job number two of the day, see below. )
So here is the before:
A headlight outer rim helped me establish a "best fit" position to tape my cardboard template on.
I then marked the two headlight adjustment holes (9 & 12 O'Clock), plus the main shell hole.
I'd left small sections of masking tape under the template so I could drill straight through.
I drilled a couple of holes inside the main shell area to provide access for a hacksaw blade.
However, it was proving difficult to change the direction of the blade to cut a circle.
So whilst I initially thought it would be tricky to use my jigsaw, I had no choice.
In the end I don't know what I was worried about as it was very straight forward.
I just needed to run a rasp file around the hole edges and it was job done.

And here is a headlight I restored earlier...
Note:
There is enough space in the hole to move the headlight up a bit to match the body.
This was just pushed into place to give a rough idea of what it would look like.
Then it was a case of repeating the process on the other side to give this...
I will leave cutting the big hole out for my beer crate grill until it arrives.
Engine Cooling:
This photo Mister Towed posted of his blocked cooling pipe left me wondering a bit.

As I posted on his thread, I'd found some "crud" blocking my heater value when I removed it.

So I reconnected my wiring loom to the car & re-started the engine.
The plan was to leave the engine running & check the cooling pipes were warming up.
But I seemed to be having a lot of trouble trying to balance the choke / throttle levers.
In the end i just couldn't get it to tick over by itself (probably as I was in a rush
).What I did notice was that the end of my throttle cable retaining clip is missing.

I'll have to go back & check old photos to see if it was there before & has simply fallen off.
Or I might just order a replacement if it is not likely to re-surface quickly.
The main reason I was in a rush is I could sense the rain was coming.
And sure enough I was forced to abandon all work and cover the car for the day.
This means a temporary dump of everything inside the porch.
( Can you tell my wife has taken the children to visit her sister?

I can then put everything away properly without it getting any wetter.
Next Steps:
Sunday will be a "get everything to do with the car" out of the house before Christmas activity.
I will just leave enough bits for one small job next weekend that I can do indoors (touch wood).
So until next time, take care, Paul.






































