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Agent Thor - 60s Show Car

28 Feb 2019, 7:48am
Still working on this madness!!
Been busy making a tail light lens out of that water clear casting resin.

Constructed a formwork out of guttering, suspended a 15mm chrome pipe about mid-point, added the resin then some red dye.

Have got a set of LED strip light to go behind.




28 Feb 2019, 7:51am
Also got some bits back from chrome.

28 Feb 2019, 8:02am
Coming on well. The world needs radical customs.
1 Mar 2019, 7:02am
Thanks for the update ...can’t wait to see this one done
1 Mar 2019, 10:15am
Colin HD - I'm always impressed with your ability to make parts from scratch. :cool:

Hope the rest of the build goes well.

Good luck, Paul. :)
1 Mar 2019, 11:21am
Cheers Paul, this was never planned as a 'high dollar' build, I have an idea of want I want and have to figure out how I can build it within a low budget.

I currently have around £2,300 in the car and that includes:
Purchase
Transport
Materials
Upholstery
The dome

All (all!!!) I need now is wheels & paint and I might tidy-up or change out the engine.
2 Mar 2019, 9:57am
What you doing for wheels ??

Moon discs to keep it on budget ??
2 Mar 2019, 3:16pm
I have a set of kustom hubcaps with bullet centers planned for the rear.

Thinking about narrowing the front wheels down to 3 inches wide, possibly Moons inside and out.
3 Mar 2019, 3:11pm
Colin HD wrote:
Still working on this madness!!
Been busy making a tail light lens out of that water clear casting resin.

Constructed a formwork out of guttering, suspended a 15mm chrome pipe about mid-point, added the resin then some red dye.

Have got a set of LED strip light to go behind.






A very interesting build. I wonder whether it is possible to make a replacement lens cover using water-clear resin (with colour added), or would it be too fragile? It looks like your lens is solid (12mm or so diameter, so 6mm thick?) which I guess would make it unlikely to break. Did you use the regular clear-casting resin from GRP suppliers? There is a 'special resin' available from a limited number of suppliers, but is hugely expensive!
3 Mar 2019, 5:27pm
The form was made 75mm miniflow guttering and is a solid pour of the standard water clear resin.
There are about 10mm flanges all round.
I added the chrome tube for strength, bit like rebar in concrete.
Might router out the back and sink the LED strip light into the back.
4 litres of resin - £40
Guttering - £5
Timber (used some leftover bits) say £5
Chrome (again leftovers) say £10
Some Stripper Glitter (leftovers �� Don't ask)
Food coloring
Call it £60 for a totall different rear lens.
3 Mar 2019, 5:49pm
Colin HD wrote:
The form was made 75mm miniflow guttering and is a solid pour of the standard water clear resin.
There are about 10mm flanges all round.
I added the chrome tube for strength, bit like rebar in concrete.
Might router out the back and sink the LED strip light into the back.
4 litres of resin - £40
Guttering - £5
Timber (used some leftover bits) say £5
Chrome (again leftovers) say £10
Some Stripper Glitter (leftovers �� Don't ask)
Food coloring
Call it £60 for a totall different rear lens.


Ah - I get it... I can see the chrome tube inside now I've looked again. Food colouring? :surprised: I was thinking of polyester transparent pigment
https://www.ecfibreglasssupplies.co.uk/category/polyester-transparent-colour-pigments-casting
If trying to reproduce an existing light lens I guess it would need to be a 2-part mould and the finished item would be about 3mm thick - It may be ok for an indicator lens, but a rear light lens may get too hot? I'd be interested to try it though - I like fiddling with making things.
3 Mar 2019, 5:52pm
Rounded the corners and fitted the lens.



Also managed to get the gauges in today.

3 Mar 2019, 5:59pm
There are several videos on YouTube showing how to make lenses from existing lenses.
Think you would need silicon molding resin.

Agreed, think they would be fairly brittle.

Same just like making my own stuff, good sense of achievement.
3 Mar 2019, 6:01pm
Food coloring, because it was free!!!

There are plenty of dyes available.
3 Mar 2019, 10:32pm
Colin HD wrote:
I have a set of kustom hubcaps with bullet centers planned for the rear.

Thinking about narrowing the front wheels down to 3 inches wide, possibly Moons inside and out.


Like the idea for the fronts with some skinny 135/15’s would make the car more cartoonish
6 Mar 2019, 2:04am
Thanks for keeping posting on here.

I really enjoy dropping back to this thread to see what craziness you have been up to!
28 Apr 2019, 9:13pm
Slowly getting there.




28 Apr 2019, 9:52pm
That is looking awesome. Just rebody for reg, then cause chaos in the rush hour. Mental. Deep envy!
28 Apr 2019, 11:03pm
looking fantastic!
29 Apr 2019, 6:56am
Cheers Guys,
It 'should' be just a 'straightforward' Rebody, as the chassis/pan hasn't be changed and has the same engine etc.
Think I'm still on the full (18?) points for the build.
Really wanted to get it to the Kit Car Show next weekend, but unless somebody has a spare trailer/loader, not going to happen.
29 Apr 2019, 7:28pm
Box of Frogs mad. I love it. Wish I had a trailer so I could transport it for you as it'd really turn some heads.
29 Apr 2019, 8:01pm
Cheers Mr T, it is a bit mad!!
Although I think it would just blend in with all the other cars there ��
29 Apr 2019, 8:17pm
Wait until next year and take it finished in some lurid metalflake finish!

How does it get through the MOT with no wipers or is it just a case of removing the bubble?

Loving the build
29 Apr 2019, 8:25pm
I'll be able to drive with the dome raised.
So similar to a Lotus 7, where you can see over the screen, I can see under the screen, hence no need for wipers.

Truth is, I think anything over about 10mph the dome will lose the rain water, fairly easily.

Glad you like it, a 'marmite' car that's for sure!
10 May 2019, 8:15pm
I got the standard VW front wheels narrowed (anti-banded) to 3" wide.
Shot some black on them this afternoon.
With a chrome dome hub cap they should look ok.

Spun ally Moon Discs for the rear.

Sounds weird, but sanded the 'lettering' off the tyres and will add the cars name 'Agent Thor' in true 60's style to the walls.

At the stage now where I need to make the V5C changes!!