Progress report since my DVLA inspection on Tuesday -
The thing that stuck highest up and furthest forwards through the council house telly sized hole in my bonnet was my radiator top hose. Now, I don't want my scoop to be too high so I decided a bit of re-routing would be in order. The top hose now ducks under itself after the U bend rather than sitting alongside, which solves that particular poser -
Next job was to cut out the air intake hole in the front of the bonnet, then make a 'barrel hoop' to fit -
It might not look that big but it's actually a
five foot (give or take) length of flat steel bar. It then got a coat of silver Hammerite and was left overnight to dry.
Next step was to make sure the car was sitting on absolutely level ground as it's important to make sure that the headlight mounts on the front of the wings are exactly 90 degrees to the ground. After getting the bonnet sitting where I wanted it I secured the back edge in place with some self tappers - I screwed them partially through the bonnet before they enter the top of the bulkhead, leaving a gap so the bonnet sits flush. I then chocked up the nose with planks until everything cleared under the bonnet, and making sure that the tops of the headlight positions were both exactly the same height from the ground.
I secured the hoop in place with Gorilla tape and made some brackets up to connect it to the front cross-member, cutting slots in the cross-member to take the brackets. I had to remove and refit the bonnet half a dozen times during this process and checked and double checked the positioning of it each time before moving on to the next step, which was to bolt up the parts of the brackets and tack weld them in place -
Once that was done it was another check to make sure nothing had moved, then, without moving anything, I used bonding paste to fix the hoop into the front of the bonnet.
So, it's now a case of waiting for the bonding paste to dry before removing the bonnet, permanently welding the brackets to the cross-member and giving everything a lick of silver hammerite. It might not look like much work, but getting to this point took me all day yesterday, 9am to 8pm! and two hours this morning.
Here's how it looks at the moment -
I might carry on with it tomorrow or I might just go to Goodwood, haven't decided yet...