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Another 250 SWB build

13 Jul 2019, 6:45pm
Next step is to get the roll cage off to the welders and have the one hinge moved across by the corresponding amount as we've moved the boot lid fixings, then in turn get it away to the powder coating specialists for a nice black finish!

Meantime the cut piece from the boot lid will be bonded to the body shell and built up ready to take the filler flap in due course.

Ben at Classic Coachworks is a complete BMW Guru and is also kindly giving the brakes an overhaul for me this week while it's on the ramp, plus he's already replaced some perished hoses for me too :thumb:

More soon....
13 Jul 2019, 6:49pm
molleur wrote:
What a great idea on the fog and reversing lights.
May I ask which flush fitting lights you are using?


They are flush fitting Hella ones, about £12-15 each from Ebay. A little bigger than the reflectors but not by a huge amount.

I'm in two minds about the different coloured lenses though tbh, although it may look better on a dark colour car (I'm intending a dark blue). I might try two white units, one fitted with a red bulb, or I may go with two red ones and try to come up with something else for the reverse lamp. The jury is out....!
13 Jul 2019, 7:38pm
Mine will be dark as well (BMW Dunkel Green )
No problem here using the different color lenses.

Thanks for the info!

Jack
13 Jul 2019, 7:47pm
Gary, is this the correct part number for the reversing light?

OE Hella SIDE & REAR LAMP REVERSE LIGHT FLUSH MOUNT CLEAR 2ZR006609-171

Have not found the red lens as yet.

Jack
13 Jul 2019, 8:03pm
molleur wrote:
Gary, is this the correct part number for the reversing light?

OE Hella SIDE & REAR LAMP REVERSE LIGHT FLUSH MOUNT CLEAR 2ZR006609-171

Have not found the red lens as yet.

Jack


That's the part, although try this auction no and you get both lights 362072282382 (you may get them cheaper separately though!):wink:
13 Jul 2019, 8:14pm
Thank you sir!
13 Jul 2019, 8:18pm
Gary
Found it but "may not post to the United States".
I have the first of two 250 SWB coupes in the USA.
Great price though.
13 Jul 2019, 8:37pm
molleur wrote:
Gary
Found it but "may not post to the United States".
I have the first of two 250 SWB coupes in the USA.
Great price though.


Ah sorry, didn't even occur to me you were Stateside so didn't look at the shipping aspect!

There's another few advertised on Ebay.co.uk but I can't tell from this side of the pond whether they will ship to you, maybe if you log in you can check the following auction no's?...

323422545170
391865271427
172248932286

Failing that, it appears the part no is 2ZR006609-171, manufacturer is Hella.

Good luck!
13 Jul 2019, 8:53pm
Sorry, just realised those are the white lens reverse lights, here are some auction no's for the red lens fog lights for you to try re the shipping....

223124804150
362072903992
264277253676
391746250859

I believe the part no is 2NE 006 609-197.

Again, good luck!
14 Jul 2019, 1:34am
Thanks Gary, I'll have a look

Jack
20 Jul 2019, 6:57pm
Ben at Classic Coachworks has been working his magic during the week....
IMG_0864.jpg

We've deliberately not recessed the filler below the body line at all so as not to create a well in which spilt fuel might collect. Still a work in progress but I'm really pleased with the result so far and it keeps the line of the wings clean having the filler here!
20 Jul 2019, 7:17pm
looks great!
20 Jul 2019, 7:37pm
Fair dinkum, that's a good bit of modding. Looks fab.

Is the cap meant to the way round, hinge front side? Less drag at light speed and all that.
20 Jul 2019, 7:45pm
clinkadink wrote:
Fair dinkum, that's a good bit of modding. Looks fab.

Is the cap meant to the way round, hinge front side? Less drag at light speed and all that.


To be honest we just placed it in to check positioning and it's not fully fitted as yet, the hard part is working out the filler pipe run!

Looking at it now you've highlighted this though, you have a point, although at least this way around the flap will stay open...two schools of thought and a decision that'll be deferred to another day! :icon_smile:
20 Jul 2019, 7:53pm
I don't envy you with the filler pipe run. I'd be tempted to drop the tank, and fit a hole on the passenger side (and seal the stock hole). Otherwise, filling the tank is going to be 'click ... click ... click' at the pump.
20 Jul 2019, 8:20pm
clinkadink wrote:
I don't envy you with the filler pipe run. I'd be tempted to drop the tank, and fit a hole on the passenger side (and seal the stock hole). Otherwise, filling the tank is going to be 'click ... click ... click' at the pump.


Trying to avoid that at all costs! Ace reckons his solution works OK having tried it (see his build thread!) and so we've looked at a similar route, plus we have a plan B, both of which appear to give a continuous fall to the BMW filler neck.
Won't know for sure of course until we test it with a fill but taking the tank out and modifying it would be a very big deal!
20 Jul 2019, 8:52pm
Yes, already saw that a while back. Even with mine (Kobra) and a 50cm extension/30 degree downward angle, it isn't the best when filling.

Good luck, be interested to know how it works out.
3 Aug 2019, 5:31pm
More progress...

Ben & Ian of Classic Coachworks have been working on the fuel filler in the past week, extending the BMW neck up into the boot space...
IMG_0911 fuel pipe.jpg

Temporary cable-ties until all connections are worked out....more on this in a future post!
3 Aug 2019, 5:35pm
Here is the underneath of the boot lid I forgot to photograph a while back and showing the cut-outs for the recessed number plate lights...
Attachment “IMG_0914.jpg” from the original forum could not be reliably recovered.
3 Aug 2019, 5:38pm
Classic Coachworks usually have SWB roll cages powder coated by a local specialist and having had the left hand boot hinge moved over, mine has been similarly treated and now permanently fitted...
IMG_0911 roll cage.jpg
3 Aug 2019, 5:41pm
Ben has been continuing his excellent custom work on the boot lid around the fuel filler mods....
Attachment “IMG_0913.jpg” from the original forum could not be reliably recovered.

You can also see the cut-outs we made for the rear fog & reverse lights. The plan has changed a little here though as these are now going to be two red lights (fog) to more closely resemble the original style reflectors with another cunning plan formulating for a subtle reverse light which will still retain the clean uncluttered lines of the car...
3 Aug 2019, 5:46pm
And the windows and door skins had their first trial fit finally today too, all OK and no issues apparent!
IMG_0912.jpg
3 Aug 2019, 6:21pm
Great progress there, Gary. Well done. You must be chuffed.

Good to see the fuel filler pipe in. From the photo, it looks like it cuts through the boot space. Or is there still more to do?

The roll cage and doors look great. Tidy fit.

Keep up the good work, and the progress update :)

Chris.
3 Aug 2019, 6:36pm
clinkadink wrote:
Great progress there, Gary. Well done. You must be chuffed.

Good to see the fuel filler pipe in. From the photo, it looks like it cuts through the boot space. Or is there still more to do?

The roll cage and doors look great. Tidy fit.

Keep up the good work, and the progress update :)

Chris.


Thanks Chris, yes really very pleased with progress! Classic have lots on their plate at the moment but are doing the business for me whilst also allowing me to get stuck in when time allows!

The fuel pipe does indeed enter, or rather exit the boot area, but it’s still a work in progress to make it work whilst still keeping the boot space practical. More will be posted in a couple of weeks on this I’m sure!
4 Aug 2019, 1:56pm
Looking good Gary, just goes to show how tricky some aspects of the 250 build are.

I saw yours this week as went for a quick cup of tea at Classic’s unit. Nice work so far :)

Took a look at the ‘275’ while there . That will be an interesting build also.

Dave