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Formosa 120 gr build

9 Jul 2017, 8:52am
Gary – I think there is something very cool about reaching into your car to open the door. :cool:
12 Jul 2017, 6:35pm
Some updates ..nothing hugely photographic ( just as well with photo hosting issues at the moment !! ) but lots of little jobs leading up to the date at the paintshop in about a week to ten days ...roughly ..

Bonnet latches fitted ...difficult to see , but they are D type handles and home made latch plates ...





The top picture also shows the screen fitted and the mirrors ...all trial fitted and ready to be removed again before Jeffy Baby gets his hands on her to paint.

Graham didn't want to go with the screen I had patterned up to work with the screenposts and will be fitted with or without sidescreens ...He likes the S*mmio screen ( good taste ! ) and I suggested a Porsche 550 Spyder screen , as that was the starting point for the S*mmio ones - the first S*mmio used a 550 one too .....I collected the 550 screen this morning and popped it in place ....I have to say it does look rather good ...definitely an option to consider in future ...they aren't the cheapest screens in town , heat formed Porsche item and all that ....but they are rather nice ....I am going to get my local ally fabricator man to make a strip to go around the bottom , to look more Ferrari-esque ..



I fitted a cigarette lighter in the passenger A pillar area as well , it balances the battery cutout switch I fitted on the drivers side and gives Graham a electrical socket for a Sat Nav etc...



When STS first fitted up the chassis , I supplied them with a 60mm lowering block as that was what I tended to use on previous S*mmio builds...as the project develops into a car , it is obvious that the Formosa is heavier than it's cousins and 60mm was too much ...I removed the block , cut it down to 40mm , recapped it and fitted it back with appropriate bolts ...now she sits lovely ...
Whilst the wheels were off , I remembered that I hadn't boxed the front of the inner arches ...I intended to come back to them after bulkhead and seat belt mounts were done etc. in case I had restricted access ...so last job of the day before the wheels went back on was to box in these areas and glue and glass them to the existing inner arch and the body ...lovely and strong now and fully boxed off ...this area will be fully treated before the car is finished ...

13 Jul 2017, 9:24pm
lancelot link wrote:
...the date at the paintshop in about a week to ten days ...

At this rate your car will end up painted before mine. :rolleyes:

Can you say what the colour will be, or is it a secret?

Good luck, Paul. :)
13 Jul 2017, 10:18pm
Looking really good coming along well Kev
14 Jul 2017, 5:45pm
Paul L wrote:
At this rate your car will end up painted before mine. :rolleyes:

Can you say what the colour will be, or is it a secret?

Good luck, Paul. :)


No secret ....I flowcoated the inside Traffic red as that was the closest Gelcoat colour I could get to Rosso red ....

Graham is very keen on the Ferrari's of this period and the similarities are obvious ( I see Maserati more than Ferrari , probably the pout ...but influences came from all directions !! ) so wants a Ferrari-esque feel to the car ...so Rosso red with white roundalls is the order of the day ....
14 Jul 2017, 8:28pm
Really great job here and following with interest.
I think the colour scheme will look great.
keep the updates coming.
20 Jul 2017, 7:52pm
Wiring ...........................
20 Jul 2017, 7:55pm
wiring ................ and niggle jobs prior to paint ...


aluminium panels for harnesses etc.



shift gate box and side floor aluminium patches to tie floor to body




bulkhead extension to shield upper bulkhead from excessive spray etc.



modified Herald bonnet stay to support bonnet
21 Jul 2017, 4:46am
All these nice little touches will make a big difference to the overall look of the car. :cool:
22 Jul 2017, 9:43am
Paint date has been postponed for a few days ...Jeffy Baby is cool with that ..he has no shortage of customers !

I'm now aiming for mid week to get it over there ...The wiring and a few bits are just quite time consuming and I am trying to get as much fitted and dealt with before paint to minimize drilling and climbing all over the car afterwards ......Glans working his way through the main wiring and we are close ...very close , but don't want the deadline pressures that can make mistakes .....
24 Jul 2017, 6:29pm
wiring ....... bled brakes .......wiring ........bled clutch .........wiring ....... stoneguarded rear arches ........wiring .........fitting final sundry items ......wiring .......oh ....and wiring ....

Hoping to get last wiring and fitting up jobs done tomorrow , have a play with the door frames , final gapping , Glan is laying up fresh doors tomorrow as the ones we have been using to make doors , latches , hinges etc work are a bit knocked about ...... Plan at the moment is release doors from mould Wednesday morning , trim them and take the car to Jeff Wednesday afternoon ...
24 Jul 2017, 7:04pm
Wiring caught me out, thought I would have it finished in a day, how wrong I was.
I had bought the waterproof style connectors but they were an absolute bitch so junked them and bought simple white connectors, much easier but still time consuming.
25 Jul 2017, 6:26pm
It is incredibly time consuming ...this isn't a simple re-connect like a Tribute either , it was a full re-wire using a partial new loom and a Vitesse one , with most items in different locations and the wider bodyshell and dash layout differences meaning many wires were needing to be added to or lengthened ...add the ignition key and starter button change , all switch gear removed from column , a battery cut out , a cigarette lighter/power point addition etc. etc. and it got involved .......we are there though ...pretty much , all connected and gauges stripped back out for paint ......

I did some final ally bits , clipping wires and cables etc. , addition to tunnel , bonded the floor to body sides , an extra brace between rear bulkhead and body .... drilled some holes for side vents ( getting Jeff to finish those ).....everything except fitting doorskins ...( The plan is to final fit the doorskins at Jeffs after the door framework has been tidied up and re-painted )

so I think that after trimming the doorskins and trial fitting them tomorrow morning , a bit of flowcoat touching in , final check around to make sure nothings missed .....we are good to go to the paint shop ... exciting times !!
26 Jul 2017, 6:07pm
Car was rolled out today , loaded up and taken over to Jeff H's to get the paintwork underway ...

Jeff is going to help me straighten out a few minor bits and I am going over to fit the doorskins etc just prior to him starting on her ...

Loading up the car has highlighted a couple of jobs that need looking at , primarily raising the exhaust a bit just in front of the rear diff area ...When it comes back from Jeff , I want to put her on a lift and put some sort of underbody protection on her , I'll take the opportunity to deal with the exhaust then ...

Some pictures ....







26 Jul 2017, 6:51pm
Looking forward to seeing the reflections in Jeff's paintwork. :cool:
26 Jul 2017, 8:19pm
Paul L wrote:
Looking forward to seeing the reflections in Jeff's paintwork. :cool:


Its the roundalls , numbers , screen , grille etc. I can't wait to see in place ...
27 Jul 2017, 4:01pm
Very pretty car - can you PM me a build cost (turnkey)?
27 Jul 2017, 6:36pm
smash wrote:
Very pretty car - can you PM me a build cost (turnkey)?


Thank you both of you ..its shaping up very nicely , took a little longer than I would like but it's the first one , so it became an exercise in development and head scratching as well as construction.

I have sold another one recently and an order for a frame with body to follow is nearly satisfied - (waiting for some powder coating to come back ), so its starting to move ...I think this one finished , fully dressed and photographed will get things moving properly ...
2 Aug 2017, 2:50pm
NOT MUCH TO UPDATE AT MOMENT ....I have had a bit of a play with the doors , messing about with the shuts etc. and removed the exhaust to modify the Y piece to change its direction slightly ...other than that , it's being looked after by The Jeffmeister , who I daresay , will update as and when its relevant ...I'm going over to Hilltop tomorrow to do a bit more door magic , so if its looking photogenic , might add a few myself .....
2 Aug 2017, 5:57pm
Good video, thanks!
3 Aug 2017, 6:56pm
lancelot link wrote:
Anyone looking for inspiration could do worse than watch this 1956 Film based around the Mille Miglia of the same year ...some excellent footage from about a third of the way in to the end ....

https://www.youtube.com/watch?v=gbpNV_R-R8c


Read a little about this today ..using genuine footage from the Mille Miglia and some well known parts seen in many photos , the long straight through the trees etc.... The Warren Imgram cars are clearly Aston's and Lagonda's , but lots of stuff in the background , notably , for me the Ferrari's ..Fangio and , I think Portago in his 335s ? I think this might be the year Portago died ...

Another interesting fact is the Aston that goes over the edge and ultimately into the lake , was a fibreglass stand in ....this being 1956 , would that make it one of , if not the , first Aston Replica ?

Wonder where those moulds are ...... :-)
10 Aug 2017, 6:59pm
Whilst Graham's car is at the paint shop ...I dug out the box of stripped Vitesse bits another customer left at my workshop a few weeks back , and put them together well enough to create a basic rolling chassis ...I put his frame and body on top and it's ready to be delivered to Cornwall ...




Stuart is going with a 300 SLR theme and we laid his up in grey as a result , as he wants to go Silver ... An extra hump was made too ..Stuarts going to double hump it himself and re-work the boot aperture to fit around the new rear end styling ....The car looks huge in the lighter colour , so I think the whole 300 look is going to workout quite well ...

Pictures show second hump just sat in place for an overall preview of Stuarts intention ...