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My shelsley :) SVA Friday

6 Feb 2010, 6:55pm
Been laid up with 3 slipped discs so progress had pretty much slowed to a stop, but this week I've been doing 1/2 and hour a day just finishing off the small jobs that always get put off, so here's a few pix of progress to date:

Engine bay:

Wiring loom 90% finished:


Closeup of some of the pipework:

Front end off to make a cowl for the radiator(s):


I've already had the DTA running with the loom off the car so (fingers crossed) it should work now it's in!
6 Feb 2010, 8:06pm
Looking good Chris.

Those silicon hoses look nice and brighten up the engine bay.:)

Hope you get better soon.
19 Feb 2010, 12:31pm
Just got my custom radiators, all copper/brass for durability rather than lightness!! (and cost!)

Mockup:

2 core Charge Cooler Rad:

3 core Engine Coolant Rad:


The charge cooler rad fixes to the main rad with the fans bolted onto a mounting flange on the front of the main rad. The flaps that are on the main rad are also to fit the cowling to guide the flow from the front grill openings

Got some fibreglass arriving later so will make the cowling out of that :D
19 Feb 2010, 5:19pm
They look meaty! Should have no trouble cooling there!
19 Feb 2010, 5:22pm
a total thickness of about 115mm :D
3 Mar 2010, 11:36am
Quick update, so far so good, the engine has oil and water in it for the first time since November 2007!
5 Mar 2010, 2:46pm
:rockon: it lives

Road testing next week hopefully :)
5 Mar 2010, 3:00pm
Great stuff. Can you take some video of it started? Would love to hear it.
5 Mar 2010, 7:29pm
Will do, it looks like I've got a couple of oil leaks I need to sort first and there's one follower that hasn't filled with oil yet so I'll get that lot done early next week :)
5 Mar 2010, 10:21pm
Teething problems. We all have them.

Can't test for leaks etc until she's started and under pressure.

I had the same with oil and water. God that oil is under some amount of pressure. Especially when it goes all over the engine bay and floor!
11 Mar 2010, 7:41pm
Right, no more leaks (I hope) it starts, ticks over when warm and bedded the cams in with little problems. Early indications are pretty quick pickup but the gear selector decided it doesn't like reversing at the moment so can't really take it on the road yet
11 Mar 2010, 7:50pm
Have you had you box rebuilt by any chance?

I had the same issue after rebuilding mine. Simple fix once the box is apart if I remember correctly.
11 Mar 2010, 8:09pm
Nope, i swapped over to an mgf gear change so hopefully it's just an adjustment of one of the cables. Couldn't do any more on the car today (back playing up again) so might be able to do it tomorrow :D
14 Mar 2010, 9:23pm
Sorted, the linkage was fouling a bolt so ground down area required.

Just did 20 miles and OMFG it's quick!!! Even with no boost!
15 Mar 2010, 6:21am
He does take a while to become one with the car again. No boost helps get used to the car again.

But once mapped and boost turned up, it will be totally differnt again and will need to learn to drive it all over again!
15 Mar 2010, 10:26am
Considering I set it up by eye it handled really well to!

Got a long list of things to sort now after it's first shakedown and I've downloaded the ecu log to analyze. There's an oil leak somewhere and one of the driveshaft rubbers has perished, but overall a very sucessful test session :D
18 May 2010, 7:37am
Turned up to 1bar now :D 150 miles of pure unashamed massive grin from ear to ear with a few scary bits thrown in!

I still can't believe it's so quick, the speedo looks like a rev counter it moves so quickly!

Once up to 300 miles i'll put the propper oil in and send it over to get mapped. It's not actually too far off already, just running a little on the rich side and i'm sure there's more ignition adavnce to be had, plus i can't quite get the idle right
18 May 2010, 4:20pm
It nice when the power's turned up. :-)
All be it a bit nervy and a shock to the system.
18 May 2010, 4:53pm
just hit 280 miles, so the running in is virtually complete, few little niggles still but it's been running all day without any problems at all! got the thing idling just about now so it's a bit easier to drive.

Done a little setup work, tyre pressures at 20psi front and 36psi rear, 5 clicks on the front and 12 on the rear shocks and it feels a lot more stable coming off power now

Time to change all the fluids...
27 May 2010, 5:44pm
36psi???

I run 17 psi in the 5exi.

ECU wiring looks very neat.
27 May 2010, 5:58pm
Not sure what tyres you are running but I am using 205/50/15 Toyo T1-R's on the back, you need the extra pressure to stop the sidewalls from falling over in the corners and it takes the squirm out when you throttle off, they don't look over inflated.

If you look at most mid engined cars, the tyre pressure is significantly higher on the rear and should be a reinforced multiply sidewall, unfortunately I ordered the reinforced tyre but only got a single ply one so I will just have to wear them out soon :) Snetterton next month....

17 sounds right for the front but way low for the rear.

Thanks re the wiring :D everything worked on first power up too! it's the original loom I'm having problems with atm!
27 May 2010, 9:47pm
195/50/15 Toyo T1-S and Toyo 888. Toyo recommend 17-20psi for a sub 800kg car. My 1500kg daily driver runs 35psi in the fronts, with a (for arguments sake) 60/40 weight split (so 450 kg per front tyre), thus 36 in a relatively light car seems seriously high. If it works, fair enough, but it seems theoretically quite some way from optimal.

I don't have any problem with excessive sidewall deflection with 17psi - it was one of the first things I checked when reviewing cornering shots.
13 Jul 2010, 5:23am
A bit rough and ready at the moment as I need to get the mic positions sorted but here's a taster

Last time I tried to embed a video it messed up so see the link below :)
http://www.vimeo.com/13283903