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New build of a Marlin E39 Sportster

19 Jul 2016, 10:12pm
Rickard wrote:
Here is the Excel-file - but I put no responsibility in if it is calculated right or so, but I am curious about if it is good enough to start with...


Hi Rickard

Is there a program attached here?
22bytes suggests there is not.........?
It seems to be an empty file compressed. When I try to unzip the folder my pc tells me there are no files inside the folder.

Regards

Mike
21 Jul 2016, 6:20am
Oops, sorry - I think I forgot to add the file - so we try again then....
Very sorry..
And the file is not so big and advanced....but maybe it could give a clue of information - and in this state I am curious of finding if the calculation matches the reality in this experienced problem in Marlins....??
21 Jul 2016, 9:08pm
Also add in that I think second line for piston in front brake would be used if you have a 4-piston caliper...but I am not 100% sure...

This was a comment to the Excel file - who has been looking into that and feels a little confused...??
3 Jan 2017, 3:27pm
Happy new year to all in this forum

Hi, I am thinking that it is best to sum up my building situation - I have been busy with helping my neighbours, so more time to think about the building situation instead...

I have made some adjustments in the transmission tunnel - because the automatic gearbox are a little bit wider than manual (looking the same on the other side - better picture later...). I have also made a new gearbox mount - the holes of Marlin was not in the right places to fit the gearbox.



Then I have been thinking of how to make the most of BMW steering parts so I can survive the first of two SFRO inspections. I found a way to split the longer steering shaft that Marlin provides in the kit and then make some new parts to fit them together in a mechanical way so SFRO will be happy (which prohibits welding, if you can“t have a materiel test that shows how it will act in a crashsituation). I have a better picture soon...



Next challenge will be a new setup with standing pedals instead of Marlins kit, I have to cut out and weld in a small box that allows the pedal fits in the firewall. This just for the main brake cylinder not to interfere with engine intake - this is for having the steering in the opposite side of the car from a british way.



The radiator mounting should be a smaller problem - thanks to Morris_Marlin excellent pictures at Flickr. I have a little adjustment made on the radiator which should make it easier I hope.

Then next move will be fitting the electric wiring from the engine through the firewall.

I also have to mount all braking and fuel lines before SFRO inspection.

After that it is electric wiring time....:faint2:

So soon I can move into the warm part of our garage.... :icon_biggrin: ( I tries to make all mechanical changes and welding in the bigger garage).