Thanks for the ebay tip, I've emailed them for further details. It would be handy to have a spare re-programmed set available in case the same problem strikes again. 190 quid a time for a new matching DME, EWS and key is becoming rather expensive! I have discovered that a Siemens MS42 part number 5WK9037 is a suitable replacement for the 5WK90329 that was with the original engine (the late 1998 version got superceded by about 2000/2001 but seems to work OK).
At the moment, travelling around around with a spare working set (which fortunately only takes 5 mins to fit) seems the cheapest/most practical solution, if not ideal.
Didn't realise the aftermarket bypass solutions are so expensive otherwise would have been sorely tempted by that route myself.
Its a shame because the engine itself is great when its going

Never found out what caused the fuse to blow, but you are right, it must be linked to the rolling code not getting back to the EWS.
Anyway, it started OK this morning. Hoping for the same for IVA re-test next Monday, will be wrapping up with about 20 layers if this morning is anything to go by!!!
Cheers
Tim
