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BMW M50/M52 Engine Installations

5 Jan 2009, 12:51pm
Patrick wrote:
Mike you can't "embed" images into a forum post directly like that. You either need to attach it or host it some where. All my images are hosted on [url]www.msportster.co.uk[/url] and I link to them with the Img tag.

You can get free JPEG hosting at http://www.jpghosting.com/ or http://imageshack.us/ or http://www.flickr.com/ (dunno if flickr is free?)

Patrick
Thanks for your advice - I understand the principle, but I must be doing something wrong - the photo is not being picked up from the host site?
Mike
5 Jan 2009, 12:54pm
Mike wrote:
Patrick
Thanks for your advice - I understand the principle, but I must be doing something wrong - the photo is not being picked up from the host site?
Mike


In that case I misunderstood you I thought you were pasting from your PC not the host site!

What you need to do is get the full URL of the image, eg:


then either manually put [im[COLOR="Black"]g]http://ww[/COLOR]w.msportster.co.uk/data/p_march08_[COLOR="Black"]07.jpg[/im[/COLOR]g] round the URL (I've styled this so you can see the actual code you need to type in, this will normally display an image as is) or click the button and paste in the the URL so you get:

5 Jan 2009, 1:03pm
Patrick wrote:
In that case I misunderstood you I thought you were pasting from your PC not the host site!

What you need to do is get the full URL of the image, eg:


then either manually put [im[COLOR="Black"]g]http://ww[/COLOR]w.msportster.co.uk/data/p_march08_[COLOR="Black"]07.jpg[/im[/COLOR]g] round the URL (I've styled this so you can see the actual code you need to type in, this will normally display an image as is) or click the button and paste in the the URL so you get:



5 Jan 2009, 1:23pm
5 Jan 2009, 2:03pm
Mike wrote:


If your using Firefox right click on the image in the page and choose "Copy Image URL" and use that URL.

In IE right click "Properties" then copy the URL from properties window.

The URL for the above is: {remove}

- take the ?v=0 off after the jpg

5 Jan 2009, 2:35pm
[IMG]farm2.static.flickr.com/1171/3163559415_ed48fac0ec.jpg?[/IMG]
5 Jan 2009, 2:36pm
Oh f**k
This should be so easy!!
5 Jan 2009, 2:37pm
5 Jan 2009, 2:49pm
you need to remove the question mark as well :)
5 Jan 2009, 3:35pm
M50 Inlet Manifold Modified

[IMG]farm4.static.flickr.com/3119/3163544485_361ca0b638.jpg[/IMG]

The M50 standard Inlet manifold and elbow do not fit in the width of the Cabrio engine bay, so it is necessary to reduce the width of one or other.
I chose to narrow the manifold by chopping out 75mm, and then re-sleeving the six individual ports.
I was quite sceptical about this idea (recommended by Marlin), but with the right type of tube (specially made reduced ply silicone tube), and an extra horizontal support bracket to go with the standard vertical ones, it is surprisingly rigid.

(Thanks for the help with the photos Patrick)
Mike
5 Jan 2009, 3:37pm


The M50 standard Inlet manifold and elbow do not fit in the width of the Cabrio engine bay, so it is necessary to reduce the width of one or other.
I chose to narrow the manifold by chopping out 75mm, and then re-sleeving the six individual ports.
I was quite sceptical about this idea (recommended by Marlin), but with the right type of tube (specially made reduced ply silicone tube), and an extra horizontal support bracket to go with the standard vertical ones, it is surprisingly rigid.

(Thanks for the help with the photos Patrick)
Mike
5 Jan 2009, 3:41pm
Looks good :)

The only thing is that it might shift the power around with shorter runners.
5 Jan 2009, 9:50pm
That manifold looks really cute!

Hacksawing through an M50 manifold was a brave action :eek:

As Patrick says, I wonder if it will have any noticible effect on the engine performance?
6 Jan 2009, 9:51am
Peter

I guess it will have some impact, as BMW have clearly gone to a lot of design/cost input for the next model Inlet ie your M52 version with the special chamber for low revs torque. The great thing from my point of view is I'll never notice the difference as I never drove the car in its original state!!
I could get it rolling road tested if I really wanted to, but that's a long way off yet............

Have you investigated how the M52 will sit in your Sportster engine bay across the width? I know Andrew Curtis had problems with the M50 even though the Sportster is wider than the Cabrio. He chose to make a special glass fibre elbow:



I suspect this compromises the full volume flow at peak power, and is more likely to have an impact to the peak power, which is why I chose the route I took. I am guessing that if I have changed the characteristics of mine it will be at the low revs end, but that is only my gut feel?
Mike
6 Jan 2009, 9:58am
I think short running mean less torque at the bottom end, but more flow / power at the top. The car being so light it shouldn't really make much difference!
6 Jan 2009, 1:22pm
Mike wrote:
Peter
Have you investigated how the M52 will sit in your Sportster engine bay across the width? I know Andrew Curtis had problems with the M50 even though the Sportster is wider than the Cabrio. He chose to make a special glass fibre elbow:
Mike


Hi Mike,
no, not yet. That's something for the future....
Currently i'm trying to make sure I can get it to run electrically! Then i'll be looking at the alternator mounting, coolant plumbing and thinking about the exhaust system.
I've got the e36 engine brackets from Marlin now, so I guess I could now bolt them on and take some measurements. They will give me some good datum points to take measuremnets from. Not yet sure if the fancy M52 manifold i've got sticks out less or more than the M50 that Andrew has in his. I could ditch the M52 manifold and semi-electronic throttle body and fit an M50 with manual throttle but I'm a bit worried that will confuse my ECU. And the M52 ECU's have different type of connectors to the M50's so all starts getting a bit complicated!

I want to make sure I have (potential) solutions to all the issues before I start the transplant operation. If the weather does ever turn warmer again I want get some more miles on the clock and I don't want the car off the road for too long.

First step is the electricals. I have a 'cunning plan' where I am going try to simulate running the engine whilst still on the engine stand.
Watch this space.........

Peter
6 Jan 2009, 6:39pm
Hi
The air intake on my M52 is quite tight to the side panel, but not as much as Andrew's I think. I suggested to Mark when it was down at the factory that we could use an air intake into the side panel, but he suggested routing it into the passenger footwell. (I'm not putting a heater in so hopefully won't be a problem). Will try and remember to put a pic up.
I like the sound of your cunning plan, Peter, let me know when you have more details! I've been busy chopping through every wire I can find and shortening it down to a manageable length. Not that many unidentifiable wires left now!
Cheers
Tim
17 Jan 2009, 11:16pm
This ebay listing caught my eye............

http://cgi.ebay.co.uk/ws/eBayISAPI.dll?ViewItem&item=170294490123&ssPageName=ADME:B:WNA:GB:1123

Not that I was planning to buy it, but two things caught my eye.......

Firstly, the guy states that it comes fitted with a e36 gearbox but has used an M20 flywheel. Any ideas why?

Secondly, he says you need a different ratio differential? Are the e30 and e36 gearbox ratios that different? I would expect them to be similar in 4th and 5th ratios, so why the need for a diffrent diff ratio? (I'm not worried about 1st, 2nd and third). Maybe he can't get 5th gear?

Any clues?

thanks

Peter
18 Jan 2009, 12:00am
I can't seen any reason why you'd want to use the M20 fly if the gear box is also from an E36.

With regards to diffs the sporty E30 models as a 3.91 ratio (this is the one I have for the Sportster). The E36's tended to have 3.15 in the 328. E36's also had a larger tyre rolling radius than the E30. Not sure on box ratios but the 5th gear tends to vary between models and range which is quite possibly why he's suggesting a diff change as well.

Richard's running a 3.38 diff on his M52B28 / ZF 5 speed which results in a top speed of 130mph. Get's there very quickly (as tested on the autobahn). He's got a 3.15 LSD top drop in at some point which will drop the rev a bit at cruising speed which should help economy a bit. The other reason for that change is that its barely worth using 1st gear when pulling away.

Saying that some nut cases run 4.41 diff with an M50/M52 conversion!
18 Jan 2009, 1:03pm
Thanks, i'll stick with what i've got and see how it goes!

Peter

Patrick wrote:
I can't seen any reason why you'd want to use the M20 fly if the gear box is also from an E36.

With regards to diffs the sporty E30 models as a 3.91 ratio (this is the one I have for the Sportster). The E36's tended to have 3.15 in the 328. E36's also had a larger tyre rolling radius than the E30. Not sure on box ratios but the 5th gear tends to vary between models and range which is quite possibly why he's suggesting a diff change as well.

Richard's running a 3.38 diff on his M52B28 / ZF 5 speed which results in a top speed of 130mph. Get's there very quickly (as tested on the autobahn). He's got a 3.15 LSD top drop in at some point which will drop the rev a bit at cruising speed which should help economy a bit. The other reason for that change is that its barely worth using 1st gear when pulling away.

Saying that some nut cases run 4.41 diff with an M50/M52 conversion!
18 Jan 2009, 1:30pm
peterux wrote:
This ebay listing caught my eye............

http://cgi.ebay.co.uk/ws/eBayISAPI.dll?ViewItem&item=170294490123&ssPageName=ADME:B:WNA:GB:1123

Not that I was planning to buy it, but two things caught my eye.......

Firstly, the guy states that it comes fitted with a e36 gearbox but has used an M20 flywheel. Any ideas why?

Secondly, he says you need a different ratio differential? Are the e30 and e36 gearbox ratios that different? I would expect them to be similar in 4th and 5th ratios, so why the need for a diffrent diff ratio? (I'm not worried about 1st, 2nd and third). Maybe he can't get 5th gear?

Any clues?

thanks

Peter


Peter
I have read on E30zone the E30 gearbox has an overdiven 5th gear ie above 1:1, (0.83?) whereas the e36 has a 1:1 drive in 5th, so the diff would have to be different. And as Patrick says thetyre size was different then the diff is even more crucial.
The E36 has a dual mass clutch plate which has been known to cause problems, and is probably heavier than the straight forward e30, so I guess he may be using an e30 one for reliabilityand/or acceleration.
However, my limited understanding of balanced rotational masses is that they need to be be very finely balanced, and although it may fit on the end of the crank shaft, does it follow the e30 clutch plate is a balanced swap for the e36 dual mass - I don't know, but I would want to before going ahead with the idea?
I replaced the clutchplate and dual mass ring on my clutch purely for peace of mind - but don't really know whether it was worth it, and never will I guess?
Mike
23 Jan 2009, 6:44pm
:lol: I think you'd need a set of stainless underpants to go with that :madgrin:
23 Jan 2009, 11:35pm
Should do their purple demo car had the evo engine.