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(nearly) new build about to start!

3 Dec 2011, 4:50pm
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3 Dec 2011, 4:52pm
oh dear, i need to work on the photo posting....
3 Dec 2011, 4:54pm


John

This is the blind leading the blind......

I can only do this because Patrick and Peterux keep reminding me!
If you right click on your photo in Photo bucket, then select, "copy image location", you can then use that copy to paste here, by selecting the phot icon above (mountains), and paste in here.
Hope that makes sense.??!!

I'm not sure how you change size in Photo bucket though?
3 Dec 2011, 4:57pm
Mike, thank you for that, what didnt I do?
3 Dec 2011, 5:03pm
Don't know.

Try again.
3 Dec 2011, 5:05pm
Great news, garage looks good, so keep us posted on progress!!
3 Dec 2011, 5:15pm
OK, I will try again when I have some pics of my collection! Thanks for all the help...
3 Dec 2011, 5:22pm
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3 Dec 2011, 5:24pm
HA! got it - sorry to mees you all around!
4 Dec 2011, 6:13pm
Got it home at last

Well, today Son in Law, Andy and I left at 6am for an eventful drive to Biggar to collect the bits. Great drive up in about 4.5 hours but the weather closed in on the way back and we were lucky not to get stuck on the A66
4 Dec 2011, 6:21pm
However, after a long day we got it loaded:

and unloaded into the garage:


It looks a mess because there are umpteen boxes to be unpacked and sorted but for now thats it!
4 Dec 2011, 9:08pm
Holy snowmobiles, Batman!!
That must have been quite a drive and you must be exhausted!!

The chassis looks pleased to be in it new garage :wink:
7 Dec 2011, 1:42pm
Well,

I have agreed a price with Terry and have ordered what I think are all the proprietary Marlin parts (widscreen {new type}, all body panels, dsh etc) so no excuse now.
One of my problems is going to be that I am taking over with no prior knowledge. In many ways this is good, I did not have the ballache of stripping the donor for example but in others it is hard. I have boxes of parts to identify and the engine is stripped of accessories which, along with their fasteners will be in some of the boxes!
My first job will be to fully stripo and rebuild the engine then mate it to the gearbox. After that I am thinking mount the diff and engine/gearbox and measure up for propshaft. Finish the suspension (already started) and add wheels. Does this sound logical?

John
7 Dec 2011, 1:46pm
You'll probably want to run brake, clutch and fuel lines before you drop the engine and box in, as access will be restricted once it's in.

Apart from that, it's pretty much what I did.
7 Dec 2011, 1:47pm
I would get it rolling first. That way you can always move it out the way to create some temporary space if needed. After the engine and box is in you can always take the wheels off again (that's what I did) to give you more space to move arround the car. The Sportster is quite a tight fit in a typical single garage - its actualy wider that the donor BMW!

Robin
7 Dec 2011, 1:51pm
Actually, i have room to move right round the thing in my garage. In preparation for this I knocked the end wall down into the shed beyond so that I have a workshop area at the end.
I will post better pics soon but currently the chassis is on a set of cradles made by Phil the previous owner which enable it to be moved quite easily.
Am I right that Saab used to run brake/fuel lines inside the passenger compartment rather that outside? .... now theres a thought!
7 Dec 2011, 1:54pm
Build Manual?

John

Did you get a build manual?
Do Marlin supply an electronic build manual for the Sportster?
- can anyone offer John an electronic copy of one?

Mike
PM sent too
7 Dec 2011, 1:54pm
You cant see from the pics so far but there is a power hacksaw and a large drill press hidden by the chassis but they are going soon oh yes and a barrel of beer...thats going too....
I rewired the garage prior to this too so plenty of power and sockets!
7 Dec 2011, 1:55pm
"build manual"...hmmm I got a bunch of notes printed on A4 sheets. Actually lots of interesting stuff but very Ford oriented. I see the Marlin Owners Club sell some build notes on a CD?
7 Dec 2011, 2:07pm
That is the build manual! :lol:

I also got a CD full of pics from Terry. To be honest, I didn't read it at all - I just took my lead from other builders (Patrick, Robin, Peter)

There's tons of info and advice on their websites, and I've documented my findings on mine.
9 Dec 2011, 9:21pm
Mike has been good enough to send me some pages from the Cabrio build manual which looks really professional, typed up with photos and everything! Was there anything like this for the Sportster or is it just the handwritten notes? Also has anyone bought the MOC assembly notes disc?
thanks
9 Dec 2011, 9:59pm
I have a typed version of the A4 build manual, but not in softcopy. From memory, it's about 20 pages and there are no pictures but a few drawings. I don't have access to a multipage scanner, but I could make a photocopy and send by Royal Mail if nobody else has a softcopy.

The CDROM has no instructions, it was just a load of pictures.
I don't think you'll find anything on it that isn't on Jason, Patrick, Robin's websites or my Flickr site.

Sorry, no idea what the MOC build manual is. To my knowledge there was no proffesional build manual like the Cabrio one for the sporster.

Maybe NigelB or Morris (Ian) could comment on what they got more recently.